From the page: The plastic bag deserves a second life

Idea 6

Pressed plastic block

Easy 1 h

In many places around the world, artisans and cooperatives turn plastic bags into dense blocks using only heat and pressure — a technique known as fused repurposed plastic. It works because the bags are polyethylene, a plastic that softens at a low temperature (about 100 °C) and, when cooled under pressure, becomes a single, hard, homogeneous material.

What you need

  • Clean, dry plastic bags (the more, the better)
  • Clothes iron
  • Parchment paper or silicone sheet
  • Two boards or flat trays
  • Heavy weight (books, a brick or paint cans) to press
  • A ventilated space

How to make it

  1. 1

    Cut the bags, remove handles and fold the thicker parts, and leave everything clean and dry — any dirt or moisture shows up in the final block.

  2. 2

    Separate a stack of about 15 to 25 pieces and pile them between two sheets of parchment paper, which keep the plastic from sticking to the iron and the surface.

  3. 3

    Iron at medium temperature, no steam, pressing firmly across the whole surface — the heat softens the polyethylene and makes the layers fuse.

  4. 4

    Flip the "sandwich" and iron the other side, repeating until you see the layers become a single, uniform sheet.

  5. 5

    While still warm, place the sheet between the two boards and press with weight for 20 to 30 minutes — the pressure while cooling is what guarantees density and firmness.

  6. 6

    Unmold once cold and you'll have a hard block that can be sanded, drilled and cut.

Finishing touches

mix bags of different colors to create marbled effects, or use only white ones for a neutral-toned block. Each sheet comes out about 3 to 5 millimeters thick — perfect for becoming the base of other projects.

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